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IoT Remote Monitoring System: Real-Time Monitoring Equipment
High-Precision Weighing System: Aggregate Error ± 0.5%, Powder and Asphalt Error ± 0.25%
Are you still worried about the complicated operation and slow production speed of the asphalt mixing plant? Macroad asphalt mixing plant pioneered the integrated intelligent control system, one-button start and stop, 50 operations are simplified to one-button control, designed for efficient production. As the operation of the asphalt mixing plant is complicated, we have launched three operation modes of computer + touch screen + button to adapt to different operating habits, so that your asphalt mixing plant workers can start work after 3 days of training.
Application Scenario of Batch Mix Asphalt Plant
Batch asphalt mixing plant is widely used in the construction of roads, highways and expressways. It can produce high quality asphalt mix for paving roads with durable and leveling characteristics.
| Airport Construction: | Generally, airport areas require high standards for airport roads, taxiways and aprons. Batch asphalt mixing plants provide the stable and robust asphalt surface required for airport infrastructure. |
| Bridge Construction: | In bridge construction, asphalt mixes are usually used for bridge decks and approaches. Due to the importance of transportation, it should ensure the longevity and load bearing capacity of the bridge deck. The use of asphalt mixes produced in bitumen batching plant is the best choice. |
| Rural roads: | In rural areas, Batch mix asphalt plants are used to build and maintain roads that connect remote areas to urban centers. These roads carry a large volume of vehicles and people and are essential for transportation, commerce, and access to basic services. |
| Highways: | Highways have high demands on the quality of asphalt on the road surface due to their high volume of traffic. Batch asphalt mixing plants can meet the asphalt quality requirements of highway kilometers. |
| Maintenance and Repair | Asphalt mixing plants are not only used for new construction, but also for maintenance and repair work. Usually, we use mini asphalt mixing plant to resurface and repair damaged sections in different areas. |
Macroad solves construction problems in more than 100 countries
ALQ80 Batch Asphalt Mixing Plants Successfully Delivered in the Philippines
- Construction project: wharf and island roads construction
- Output: 80 t/h
- Project progress: Macroad completed the installation of an ALQ80 asphalt batching plant in the Philippines, impressing the customer with its meticulous workmanship. The plant’s three operation modes (computer, touch screen, buttons) adapted to different habits, ensuring smooth production and winning acclaim.
ALQ120 Batch Mix Asphalt Plant set up in Malaysia
- Construction project: urban road construction
- Output: 120 t/h
- Project progress: The asphalt plant Malaysia has been successfully commissioned, significantly boosting local urban road construction efforts. The project manager heaped praise on Macroad, highlighting that the asphalt mixing plant not only offers excellent productivity but also remarkable cost – effectiveness. According to the manager, it has proven to be a time – and labor – saving asset in road construction projects.
ALQ100 Asphalt Batch Mix Plant Has Shipped to Indonesia
- Construction project: Highway construction
- Output: 100 t/h
- Project progress: Users are extremely impressed by Amp aspal‘s outstanding performance and reliability. Macroad’s committed support team ensured a hassle – free experience from delivery to installation. It is perfectly tailored for highway construction endeavors.
ALYQ120 series equipment successfully delivered to Malaysia
- Capacity: 120t/h
- Construction project: rural road construction
- Basic information: Macroad successfully commissioned the ALYQ120 in Malaysia for local road construction, with local engineers swiftly completing installation under professional guidance. The plant’s automatic production system—controlling asphalt aggregate batching, mixing, and unloading with seamless efficiency—stood out, enabling the team to transition from setup to full production without delays. The customer praised its “hands-free precision,” noting how the automated workflow reduced manual errors and accelerated output, significantly boosting the pace of infrastructure development.
How to Choose the Right Type of Asphalt Batch Plants
Macroad offers stationary asphalt batch plants for sale, mobile asphalt batch plant for sale and Simple asphalt batching plant for sale for a wide range of projects such as highways, airport roads, municipal roads and rural roads.
Stationary: Superior Capacity under Tough Standards
Designed for large-scale infrastructure projects, the batch asphalt plant provides high-capacity, continuous asphalt production.
- Production capacity: 40-400 tons per hour
- Dust Filter: Gravity/Circulating/Bag/Water Dust Filter
- Upgrades : Optimized drying drum blades (wear-resistant alloy) + dual-row chain system ensure durable handling of hot aggregates. Integrated IoT remote monitoring system tracks real-time performance, while PLC controls and energy-efficient heat exchange deliver reliable, automated production with reduced labor costs.
Mobile: the fast-responding specialist for frequent changeovers
Designed for projects that require frequent site changes, the Mobile asphalt mixing and batching plant offers quick assembly and disassembly.
- Production capacity: 40-160 tons/hour
- Dust Filter: Gravity/Circulating/Bag/Water Dust Filter
- Upgrades: Modular chassis enables fast transport/assembly. Dual-fuel (coal/oil) system cuts fuel costs, paired with an integrated smart control system that automates batching, mixing, and diagnostics. Downflow drum design ensures efficient moisture removal, while the automatic production system minimizes manual intervention for high-reliability operation.
Specifications
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Output(t/h) | 40 | 60 | 80 | 100 | 120 | 160 | 200 | 240 | 320 |
| Cold Aggregate Feeding System | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Hopper Capacity(m) | 4*4.5 | 4*6.5 | 4*7.5 | 4*7.5 | 5*7.5 | 5*12 | 5*12 | 5*12 | 6*15 |
| Collect Belt Capacity(t/h) | 60 | 80 | 100 | 120 | 140 | 200 | 220 | 280 | 360 |
| Dryer Size(m) | φ1.2*5.2 | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ2.2*9 | φ2.6*9 | φ2.6*9.5 | φ2.8*10.2 |
| Dryer Capacity (t/h) | 60 | 80 | 100 | 120 | 140 | 180 | 240 | 260 | 360 |
| Fuel Max Consumption(kg/h) | 300 | 450 | 550 | 700 | 950 | 1200 | 1400 | 1700 | 2250 |
| Vibrating Screen(Layer) | 4 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 6 |
| Aggregate Metering hopper(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Mineral Flour Metering hopper (kg) | 120 | 150 | 200 | 200 | 300 | 300 | 320 | 600 | 700 |
| Bitumen Metering hopper (kg) | 100 | 120 | 150 | 150 | 250 | 250 | 250 | 480 | 500 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 |
| Dust filter (Bag dust filter) | |||||||||
| Filter Area(m2) | 230 | 300 | 420 | 480 | 550 | 650 | 700 | 1050 | 1350 |
| Draught Fan(kw) | 22 | 30 | 45 | 55 | 90 | 110 | 2*75 | 2*90 | 2*110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 |
|---|---|---|---|---|---|
| Output (t/h) | 60 | 80 | 100 | 120 | 160 |
| Hopper Capacity(m) | 4*6.5 | 4*7.5 | 4*7.5 | 4*7.5 | 5*8 |
| Collect Belt Capacity (t/h) | 80 | 100 | 120 | 140 | 180 |
| Dryer Size(m) | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ1.9*9 |
| Dryer Capacity(t/h) | 80 | 100 | 120 | 140 | 180 |
| Fuel Max Consumption(kg/h) | 450 | 550 | 700 | 950 | 1200 |
| Mixing Tower（kW） | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Vibrating Screen (Layer) | 4 | 4 | 4 | 4 | 4 |
| Aggregate Metering hopper(kg) | 800 | 1000 | 1300 | 1500 | 2000 |
| Mineral Flour Metering hopper(kg) | 150 | 200 | 200 | 300 | 300 |
| Bitumen Metering hopper(kg) | 120 | 150 | 150 | 250 | 250 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 800 | 1200 | 1300 | 1700 | 2200 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 |
| Filter Area(m2) | 370 | 420 | 480 | 510 | 620 |
| Draught Fan (kw) | 30 | 45 | 55 | 90 | 110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
| Total power(kw) | 200 | 300 | 350 | 380 | 490 |
Batch Plant vs Drum Plant
 |
 |
 |
|---|---|---|
| ALQ Series | Model | ALT Series |
| Fixed vertical layout, multi-module independent structure, large footprint | Structure Type | Fixed drum integrated structure, integrated drying and mixing functions, occupies a small space |
| Intermittent production (batch cycle operation) | Production Process | Continuous production (continuous feed of raw materials, continuous output of finished products) |
| Multi-stage aggregate proportioning control | Control System | Continuous flow monitoring with temperature linked control |
| Large volume batch production for multiple recipe switching | Capacity Characteristics | Continuous discharge without interruption, suitable for long-term supply of a single recipe. |
| High formulation flexibility; Excellent mix uniformity; Suitable for high quality asphalt | Equipment Performance | Higher thermal efficiency; Single quality asphalt; Compact structure and small footprint |
| Comprehensive municipal roadway projects with multiple types of mix requirements | Project Adaptability | Single-formula centralized feeder for large-scale municipal road projects. |
Engineering Selection Guide: Pinpointing Your Asphalt Batch Mix Plants
Selecting the right asphalt mixing plant in Macroad requires careful consideration of a variety of factors to ensure that the asphalt mixing plant meets your specific requirements and project goals. Below is a step-by-step guide to help you make an informed decision
Project Size
Determine the size of the construction project. Smaller projects may require smaller capacity asphalt mixing plants, while larger projects will require higher capacity plants.
- Small: 40 tph and 60 tph (320 tpd/480 tpd)
- Medium: 80, 100, 120, 160, 200 tons/hour (640 tons, 800 tons, 960 tons, 1280 tons, 1600 tons/day)
- Large: 320 and 400 tons/hour (2560 and 3200 tons/day)
Project Location
Consider the strategic location and convenient accessibility of the project site for asphalt batch plant smooth work.
- If the road construction site is nearby, choose a stationary asphalt mixing plant – ALQ Series.
- If it is in a remote area, a mobile asphalt mixing plant may be more suitable for ease of transportation and installation. Consider the ALYQ Series.
Energy & Emission Controls
Depending on your operational schedule and environmental priorities, carefully select a plant leveraging alternative energy sources such as natural gas, diesel, or coal.
Ensure it integrates cutting-edge emissions control technologies to drastically reduce pollutant discharge, strictly comply with local environmental regulations, and foster long-term sustainability through eco-friendly operations.
Budget
In Macroad, the asphalt plant price is primarily determined by the capacity. The higher the capacity, the more expensive it is.
- ALQ40-ALQ80: $220,000-$370,000
- ALQ100-ALQ160: $420,000-$560,000
- ALQ200-ALQ320: $710,000-$1220,000
- ALYQ60-ALYQ100: $270,000-$380,000
- ALYQ120-ALYQ160: $440,000-$600,000
In summary, the ALQ Series stationary asphalt mixing plant for large and continuous projects, while the ALYQ Series asphalt mixing plants are mobile and adaptable, making them ideal for small to medium-sized projects, maintenance work, and projects in remote or changing locations. Both series provide reliable asphalt production capacity for a wide range of construction applications and offer their own unique benefits based on project requirements.
Cutting-Edge Trends in Global Infrastructure Upgrades
From tropical roads to high-altitude railways, the precise and controllable asphalt batch plant production model is becoming the key to ensuring the quality of multinational projects
Infrastructure upgrades in developing countries are generating equipment iterations
- Road network expansion in emerging markets such as Southeast Asia/Africa requires a balance between efficiency and cost, and the flexible production of strong mixing reduces the threshold for small-scale project start-ups
- The replacement cycle of old equipment is approaching, with more than 60% of the machines over 10 years old, and the demand for energy-saving models is surging.
Green construction regulations in developed countries force technological transformation
- Mature road markets such as the European Union mandatory requirement for road projects to use more than 15% recycled material, batch asphalt plant exclusive compatibility features highlight the advantages of
- The U.S. states are tightening control over asphalt fume emissions, and the enclosed design reduces the escape of pollutants by more than 30%.
Modular equipment rewrites the economic model of international engineering
- Traditional stationary mixing plants are expensive to deploy overseas, while containerized asphalt batch mixing plant save 40% of logistics and installation costs.
- The proportion of short-term projects (2-5 years) has increased to 47%, and the dismantling and reorganization feature perfectly matches the EPC project cycle.
Extreme climate drives production system innovation
- The construction window is shortened by global warming, and the intelligent temperature control system guarantees normal operation from -25℃ to 50℃.
- Many countries require equipment to have hurricane/earthquake protection, and steel structure with seismic grade 8 becomes the new standard.
Macroad Batch Mix Asphalt Plant Core Advantages
Advantage 1: Global Accessibility under Stringent Standards
- Supports 12 international certifications such as EU CE, Middle East GCC, etc. Pre-configuration program
- Intelligent emission control system automatically adapts to the environmental protection laws of construction sites.
Advantage 2: Engineering adaptability in complex climate
- Cold-zone antifreeze heating bins prevent aggregate agglomeration; 100mm insulation ensures temp standards, cold-resistant designs stabilize low-temp operation.
- Tropical hydraulic oil cooling system has a unique design to avoid high temperature shutdown
Advantage 3: the commercial value of recycled materials
- Specialized recycled material adding module supports 30% recycling of old asphalt mixtures.
- The multi-stage filtration system ensures that the impurity content of recycled material is <0.3% (in line with the standards of developed countries).
Advantage 4: remote control of the construction safety guarantee
- IoT remote monitoring system：The equipment operation data is synchronized with the headquarters monitoring center in real time, and the equipment itself is equipped with an emergency stop pull rope device, which provides double protection and avoids operational risks.
- Multi-language warning system directly prompts the fault code
If you want to know the price of specific asphalt batching plant, welcome to contact us for the latest quotation! Please contact us through the inquiry form below. Or email, call and WhatsApp us today! Our sales team will get back to you as soon as possible!