High-precision weighing system
Computer + touch screen + button three flexible operation modes
Stationary asphalt mixing plant is specialized equipment designed for large-scale asphalt mixture production. Once installed at a fixed location, it is ideal for long-term, high-intensity projects with substantial asphalt demands, such as highway construction, airport runway paving, and bridge building.
Macroad, a leading stationary asphalt mixing plant supplier, is committed to delivering high-quality project outcomes with our stable and efficient equipment and services.
World Cases: The Global Footprint of Stationary Asphalt Mixing Plant
Discover how our stationary asphalt plants have been instrumental in numerous successful projects worldwide, demonstrating reliability and performance.
Excellent service and efficiency – the trusted choice for municipal projects in Uzbekistan
- Model: ALQ-160
- Operator Feedback: The 160TPH Macroad ALQ-160 asphalt batch plant has been a game-changer for our Uzbekistan road project. It runs non-stop with zero glitches, pumping out high-quality asphalt round the clock. Macroad’s top-notch support ensures smooth sailing every step of the way.
Behind the Renewal in the Philippines: Macroad Mixing Plant and Intimate Service Recognized
- Model: ALQ-80
- Project Review: The 80TPH Macroad ALQ-80 asphalt hot mix plant has become a trusted workhorse for Philippines’ urban and rural road maintenance. Its consistent high output and stable performance have significantly boosted our project efficiency. What truly stands out is Macroad’s dedicated support—local operators praise the team’s quick response to queries and hands-on training, ensuring seamless operation and minimal downtime. It’s not just reliable equipment, but a partnership that makes road maintenance hassle-free.
Malaysia’s infrastructure construction speeds up! ALQ120 overcomes construction bottleneck
- Output: 120 t/h
- Project Manager Feedback: The asphalt plant malaysia put into operation, help the local city road construction in Malaysia, the project manager praised Macroad, said that the output of this asphalt mixing plant equipment is expected to be good to use, cost-effective, in the construction of the road is really save time and effort!
Zero-interruption material stabilization: ALT40 demonstrates continuous operation capabilities in Fiji road project
- Productivity: 40 t/h
- Project Details: A customer in Fiji recently purchased the ALT40 asphalt mixing plant for a major road construction project. After successfully using the plant for their first project, the customer decided to expand their operations by purchasing additional equipment, including a AJG35 dry type concrete batching plant. It also shows the impact of our brand.
Road construction in Brazil concluded successfully: ALT80 performance met expectations
- Productivity: 80 t/h
- Local suppliers comment: The local supplier finally chose this ALT80 asphalt drum mix plant after being introduced by the old customer. The customer came to China to visit the factory after the production of the equipment was completed. He was very satisfied with the factory. With the smooth production of this equipment, the construction of the local rural road is also very smooth, and the customer is very satisfied with the equipment.
Two Pillars of Macroad Stationary Asphalt Mixing Plants
Batch type Stationary Asphalt Mixing Plant (ALQ Series) – The Benchmark for Precision Mixing
Perfect for projects with stringent quality requirements, such as airport runway and high-speed rail platform construction.
- Model: ALQ40-ALQ320
- Production capacity: 40-320 tons/hour
- Mixing cycle time:45s
- Asphalt temperature: 140-180 ℃
Features
- Heat exchange optimization technology: The drying drum is equipped with optimized and upgraded stirring blades. By increasing the contact area between aggregate and heat source, the heat exchange efficiency can reach more than 98%, ensuring that the asphalt mixture is heated evenly and the moisture content is stably controlled below 0.3%, ensuring the consistency and durability of the finished material from the source, and meeting the highest international standard project requirements.
- Double-chain lifting safety system: The hot aggregate transmission adopts a double-row chain lifting structure, which increases the load-bearing capacity by 50%. With the intelligent tension monitoring device, it can warn the chain wear or overload risk in real time to eliminate the hidden danger of transmission interruption. The failure rate of equipment that has been in operation for more than 5 years is 60% lower than the industry average, which builds a solid safety line for continuous high-intensity production.
- Intelligent precision control system: Asphalt batching plant equipped with a PLC programmable electronic control system, it realizes full-process automated control from raw material ratio, temperature adjustment to finished product output, and the error rate is stably maintained within ±0.3%. Through the dynamic optimization of production parameters by AI algorithm, the operation and maintenance cost is reduced by 10% compared with traditional manual operation, while ensuring zero fluctuation in the quality of each batch of mixture, becoming the first choice for high-end projects.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Output(t/h) | 40 | 60 | 80 | 100 | 120 | 160 | 200 | 240 | 320 |
| Cold Aggregate Feeding System | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Hopper Capacity(m) | 4*4.5 | 4*6.5 | 4*7.5 | 4*7.5 | 5*7.5 | 5*12 | 5*12 | 5*12 | 6*15 |
| Collect Belt Capacity(t/h) | 60 | 80 | 100 | 120 | 140 | 200 | 220 | 280 | 360 |
| Dryer Size(m) | φ1.2*5.2 | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ2.2*9 | φ2.6*9 | φ2.6*9.5 | φ2.8*10.2 |
| Dryer Capacity (t/h) | 60 | 80 | 100 | 120 | 140 | 180 | 240 | 260 | 360 |
| Fuel Max Consumption(kg/h) | 300 | 450 | 550 | 700 | 950 | 1200 | 1400 | 1700 | 2250 |
| Vibrating Screen(Layer) | 4 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 6 |
| Aggregate Metering hopper(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Mineral Flour Metering hopper (kg) | 120 | 150 | 200 | 200 | 300 | 300 | 320 | 600 | 700 |
| Bitumen Metering hopper (kg) | 100 | 120 | 150 | 150 | 250 | 250 | 250 | 480 | 500 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 |
| Dust filter (Bag dust filter) | |||||||||
| Filter Area(m2) | 230 | 300 | 420 | 480 | 550 | 650 | 700 | 1050 | 1350 |
| Draught Fan(kw) | 22 | 30 | 45 | 55 | 90 | 110 | 2*75 | 2*90 | 2*110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
Drum Type Stationary Asphalt Mixing Plant (ALT Series) – Efficiency in Continuous Production
Tailored for long-distance road paving and large-scale infrastructure projects, enabling uninterrupted material supply.
- Model: ALT20-ALT100
- Production capacity: 20-100 tons/hour
- Fuel consumption:13-15kg/t
- Asphalt temperature: 120-180 ℃
Features
- Fully integrated continuous production process: Innovatively adopt the synchronous operation mode of drying and mixing, condense the traditional multi-link process into the same drum, shorten the material transmission path by 70%, compress the production cycle by 40%, ensure 24-hour uninterrupted feeding, and achieve 99.8% continuous operation stability.
- Environmentally friendly low-dust production system: By simplifying the production links, dust generation is reduced from the source; with the fully enclosed negative pressure dust removal system, 99% dust filtration efficiency is achieved, even if continuous construction is carried out in densely populated areas, it can ensure zero pollution in production, avoid the risk of shutdown due to environmental protection issues, and ensure the progress of the construction period.
- Precise dynamic proportioning system: Asphalt drum mix plant adopting the dual guarantee mechanism of single weighing + intelligent compensation, high-precision measurement is completed before the aggregate enters the drum, and zero loss is achieved in the fully enclosed weighing process. Combined with AI algorithm, the proportioning error is corrected in real time to ensure that the proportioning accuracy of each batch of mixed materials is less than 0.3%. Even in the state of continuous high-speed production, high-quality finished materials can still be stably output, avoiding production interruptions caused by quality fluctuations, and truly achieving a balance between efficiency and quality.
| Model | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Output (t/h) | 20 | 40 | 60 | 80 | 100 |
| Power Fuel Oil(kw) | 34 | 65 | 105 | 135 | 170 |
| Power Burning Coal (kw) | 40 | 75 | 120 | 165 | 200 |
| Cold Aggregate Feeding System | 3.5m3*1 | 4m3*4 | 4m3*4 | 6.5m3*4 | 6.5m3*4 |
| Finihnsed Asphalt Storage Bin (t) | 3 | 3 | 7 | 7 | 9 |
| Asphalt Temperature (℃) | 120-180 | 120-180 | 120-180 | 120-180 | 120-180 |
| Fuel Consumption Fuel Ol (kg/t) | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 |
| Fuel Consumption Buning Coal(kg/t) | 13-15 | 13-15 | 13-15 | 13-15 | 13-15 |
| Asphalt Tank (t) | 10 | 20 | 30 | 30 | 35 |
| Control Room(m) | 2.2 | 2.2 | 3 | 3 | 3.5 |
| Option: Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter |
Selection Guide: Match Your Ideal Stationary Asphalt Mixing Plant
Selecting the right stationary asphalt plant is crucial for project success. Macroad’s systematic demand diagnosis process helps you match the perfect equipment and avoid selection risks.
1. Project Scale Assessment: Quantify Production Capacity Needs
- Total Material Requirement: Calculate the total demand for asphalt mixtures based on road length, paving thickness, and design width.
- Daily Production Based on Schedule: Determine the daily production capacity required according to the construction period.
- Peak Capacity Consideration: Stationary asphalt plants for sale reserve 10%-20% additional capacity to meet peak construction demands.
2. Environmental Adaptation Analysis: Customize Stationary Asphalt Mixing Plant Parameters
- Climate Conditions:
High-temperature areas: Equipped with efficient heat dissipation systems and high-temperature-resistant seals to prevent premature asphalt softening.
Cold regions: Increased insulation thickness and preheating devices ensure low-temperature startup.
- Environmental Standards: Provide local regulations (e.g., CE in Europe, EPA in the US, CPCB in India) for customized dust, noise, and fume purification solutions.
- Site Conditions: Evaluate site area, load-bearing capacity, and utility access to optimize equipment layout.
3. Production Process Matching: Choose the Core Technical Stationary Asphalt Mixing Plant
- Mixture Type: Specify the required asphalt mixture type (Hot Mix Asphalt – HMA, Warm Mix Asphalt – WMA, Modified Asphalt) for tailored heating, mixing, and storage systems.
- Special Processes: For projects like airport runways and port terminals, customize high-wear-resistant mixing blades and precision weighing systems. The stationary asphalt batch plant would be a nice choice.
4. Full-Cycle Budget Planning: Balance Initial and Operational Costs
- Stationary asphalt mix plant price: The ALT series is more budget-friendly, ideal for cost-sensitive clients, while the ALQ series offers advanced features.
ALQ40-ALQ80: $220,000-$370,000
ALQ100-ALQ160: $420,000-$560,000
ALQ200-ALQ320: $710,000-$1220,000
ALT20-ALT60: $60,000-$120,000
ALT80: not less than $210,000
In summary, the ALQ Series stationary asphalt mixing plant for large and continuous projects, while the ALYQ Series asphalt mixing plants are mobile and adaptable, making them ideal for small to medium-sized projects, maintenance work, and projects in remote or changing locations. Both series provide reliable asphalt production capacity for a wide range of construction applications and offer their own unique benefits based on project requirements.
Macroad’s Full-Cycle Service System: Full-Process Guarantee
Pre-sales: in-depth demand adaptation plan
- Site and foundation special assessment: professional team conducts on-site surveys, analyzes local geological conditions based on the fixed installation characteristics of fixed asphalt mixing plants, and provides foundation reinforcement design solutions to ensure the stability and safety of long-term operation of the equipment.
- Localized customized planning: refer to local infrastructure construction cases, combine aggregate characteristics and climatic conditions (such as high temperature, severe cold or high humidity environment), and customize equipment core component upgrade solutions – from high wear-resistant mixing blades adapted to different aggregate hardness, to corrosion-resistant finished product warehouse structures, to burner systems adapted to special climates, to ensure that equipment performance and environment are perfectly matched.
In-sales: worry-free delivery and professional empowerment
- Wear-resistant parts pre-installation and training: high wear-resistant and vulnerable accessories (such as mixing blades, drying drum linings, etc.) are provided free of charge upon delivery to extend the service life of key parts of the equipment; engineers provide on-site or remote guidance for installation and commissioning, and conduct operation training for the block structure and intelligent system of the equipment to ensure efficient production.
- Intelligent system pre-configuration: According to the project schedule and asphalt quality requirements, the intelligent control system is debugged in advance, and the production parameters and monitoring modules are preset to achieve accurate proportioning, energy consumption optimization and remote diagnosis functions, helping the project to quickly enter a stable production state.
After-sales: Full life cycle technical escort
- Extra-long warranty and structural upgrade: For wear-resistant structural components, provide industry-leading extra-long warranty period; regular return visits to detect the wear of wearing parts, free replacement of accessories that reach the life threshold, and reduce long-term operation and maintenance costs.
- Dynamic system optimization service: Combined with project progress and production data, remotely upgrade the intelligent control system, dynamically adjust parameters such as mixing cycle and temperature control, and ensure that the equipment always operates in the best state; at the same time, in response to local aggregates or climate changes, provide real-time adaptive upgrades of components such as burners and screening systems to ensure production continuity and finished product quality.
No matter the scale or complexity of your project, Macroad as an outstanding asphalt plant supplier, is your trusted partner for stationary asphalt plants. From initial customization to long-term maintenance, our global service network and technical expertise ensure smooth asphalt production. Contact us now to get a customized solution and start your journey towards efficient and stable asphalt production with the best stationary asphalt mixing plant in the market.