Driven by the Smart Brain
Pioneer of Green Asphalt Plant
Asphalt hot mix plant plays a key role in the construction of highways, urban roads, airport runways, etc. It heats the aggregate to 160-190℃ to remove moisture and activate surface activity; heats the asphalt to 150-170℃ to achieve the best flow state; heats the filler to 120-160℃, and then fully stirs it in a high temperature environment of 140-180℃ to allow the asphalt, aggregate and filler to be evenly mixed to form a high-quality asphalt mixture.
- Performance Advantages： Hot-mix asphalt mixing plants enable asphalt to better coat the surface of aggregates, forming a strong bond and constructing a dense mechanical system. This enhances the structural stability of the mixture and improves its resistance to rutting and water damage.
- Application Scenarios： Suitable for large-scale infrastructure projects such as highways and airport runways, meeting the requirements of heavy vehicle rolling on highways every day and the huge loads of aircraft takeoff and landing on airport runways.
- Application Effects： It can effectively extend the service life of road surfaces, reduce maintenance costs, ensure road safety and comfort, and optimize the travel experience.
Application Scenarios and Benchmark Cases of Asphalt Hot Mix Plant
In the wave of global infrastructure construction, different types of asphalt mixing plant solutions accurately respond to diverse engineering needs and can be divided into two categories: fixed heavy-duty infrastructure solutions and mobile flexible construction solutions.
Stationary type hot mix asphalt plant: Deeply cultivating long-term stable infrastructure projects
Kazakhstan’s asphalt operations: Unshakable stability, unmatched reliability
- Model: ALQ-160
- Buyer Feedback: Since the installation of the ALQ160 stationary asphalt mixing plant, we have been extremely satisfied with its outstanding performance. The bitumen hot mix plant has maintained stable operation without any major breakdowns, enabling us to complete projects on time with high – quality output. It has proven to be a reliable and efficient solution for our asphalt production needs in Kazakhstan. We highly recommend this plant to other businesses in the industry.
Fiji cuts costs by 30% with our efficient asphalt mixing solution
- Model: ALT40
- Investors praise: Investing in the ALT40 hmp plant has been one of our best decisions. In Fiji’s dynamic construction market, this plant stands out for its remarkable cost – effectiveness and practicality. It requires minimal maintenance yet delivers consistent performance, significantly reducing our operational costs while ensuring high – quality asphalt output. The plant’s adaptability to local resources and conditions further enhances its value. We’re confident that the ALT40 asphalt drum mix plants for sale will continue to drive our business success and highly recommend it to fellow investors.
Indonesia’s construction challenges? Solved with on – the – ground support for asphalt plants
- Model: ALQ-80
- Feedback from trained staff:The training provided by the local office for the ALQ80 asphalt batch mixing plant was incredibly helpful. The trainers were highly professional and patient, using a combination of theoretical explanations and hands – on demonstrations. They tailored the training content to our local working environment, making it easy for us to understand and apply. Thanks to their comprehensive guidance, we now have a solid grasp of operating and maintaining the ALQ80 amp hotmix plant efficiently. We’re truly satisfied with the support from the local office and look forward to continuous cooperation.
In the heart of Malaysia’s construction boom: the asphalt plant that stands the test of time
- Model: ALQ120
- Project detail: The ALQ120 asphalt mixing plant in Malaysia has earned its reputation through consistent high – quality performance, leading to numerous referrals from satisfied long – term clients. Tailored to Malaysia’s diverse construction needs, this plant offers efficient production capabilities, advanced control systems, and energy – saving features. Its reliability has made it a preferred choice for various road – building and infrastructure projects across the country, ensuring smooth operations and cost – effective outputs. Backed by a dedicated service team, the ALQ120 asphalt plant Malaysia continues to strengthen its position as a trusted solution in Malaysia’s construction industry, driving project success through proven technology and customer – centric support.
Mobile type asphalt hot mix plant: Overcoming complex terrain and emergency construction challenges
From mountain roads to city highways: Uzbekistan’s ultra – flexible asphalt solution
- Model: ALYQ120
- Feedback from assembly staff: Assembling the ALYQ120 hot mix mobile plant was a refreshing experience. The modular design and clear installation guidelines made the process straightforward and efficient. We were impressed by how adaptable the plant is to different site conditions in Uzbekistan – its flexible components can be easily adjusted to fit various space requirements and local operational needs. Even in challenging terrains, the plant’s design allowed for seamless assembly. This mobile hot mix asphalt plant not only saved us time but also enhanced our confidence in its performance. It’s evident that the mobile asphalt plant’s flexibility is a true game – changer for construction projects here!
How top – notch after – sales support turned an Ecuador project into a resounding success
- Model: ALYT-100
- Project Significance: The Macroad project in Ecuador, equipped with the ALYT100 asphalt mixing plant, represents a milestone in the country’s infrastructure development. The plant’s reliable after – sales service has been instrumental in ensuring uninterrupted operation throughout the project. From prompt technical support to regular maintenance check – ups, the service team’s responsiveness minimized downtime and maximized production efficiency. This not only accelerated the construction progress of Macroad but also set a new standard for project reliability and cost – effectiveness. The success of the Macroad project with ALYT100 showcases how comprehensive after – sales service can transform infrastructure initiatives, fostering sustainable development and strengthening Ecuador’s transportation network for long – term economic growth.
Product classification and core features of Asphalt Hot Mix Plant
ALT series
ALYT series
Continuous production・High efficiency and energy saving
The drum mix asphalt plant supports 24-hour continuous operation. The drum heat conduction structure increases the heat utilization rate by more than 30%. It can meet the massive material supply needs of large projects such as highways and airports without stopping and waiting, significantly shortening the construction period by more than 50%. It has the advantages of high efficiency and low energy consumption, and saves 20% energy compared with traditional equipment.
Flexible adaptation・Full coverage of scenarios
Drum type mobile asphalt plants provide a full range of production capacity models of 40-160 tons/hour, which can be accurately matched from small road repairs to tens of millions of square meters of infrastructure projects; mobile design (such as the ALYT series) supports rapid transfer and installation within 72 hours, solving the transportation and deployment problems of scattered projects such as mountainous areas and islands.
Green production・Cost reduction and efficiency improvement
Integrated pulse bag dust removal system, dust emission ≤30mg/m³, fully in line with strict environmental protection standards such as EU CE; innovative dust recovery technology achieves 95% fine powder reuse, and a single set of equipment saves 15%-20% of raw material costs annually, taking into account both environmental responsibility and economy.
Intelligent control・quality assurance
Equipped with PLC intelligent temperature control system and intelligent automated asphalt production system, real-time monitoring of asphalt 120-180℃ heating range, combined with dynamic weighing compensation technology, batching error ≤0.5%, eliminating manual proportioning deviation from the source, ensuring that key indicators such as Marshall stability and flow value of the mixture fluctuate less than 3%, providing all-weather quality assurance for heavy-duty projects such as highways and airport runways.
ALQ series
ALYQ series
Convenient deployment and efficient transportation
- This design guarantees that the mixture’s bonding strength is solidified from the source, as the thorough and even distribution of heat promotes consistent adhesion between asphalt and aggregates, delivering high-quality output for construction projects.
- Batch mix asphalt plant equipped with a double-row chain lifting system, the plant ensures full-process protection for hot aggregate transportation, eliminating risks of spillage or jamming during operation.
Quality assurance and safe operation
- Optimized asphalt performance: The stationary asphalt plant blade structure in the drying drum is optimized to achieve efficient heat exchange (thermal efficiency increased by 25%), ensuring that the asphalt is evenly heated and fully coated with aggregates, ensuring the bonding strength of the mixture from the source.
- Safe and reliable operation: The double-row chain lifting system protects the hot aggregate transportation throughout the entire process, eliminating the risk of spillage or jamming during operation, and ensuring the safety of the operation.
High production, low consumption and cost advantages
- Strong production capacity: Large-capacity mixing tanks are equipped with downstream drying drums (cold aggregate moisture removal efficiency increased by 30%), and the hourly output is stable to meet the needs of large-scale continuous feeding.
- Intelligent cost control: The PLC electrical control system automatically optimizes the batching process, reduces manual intervention (saving 30% labor costs), and supports free switching of coal/oil fuels, adapting to energy supply in different regions and reducing fuel costs.
Intelligent maintenance and worry-free operation
- Fault self-diagnosis: Integrated automatic fault diagnosis device, real-time monitoring of equipment operation status, first-time warning and location of problems, support unattended mode, and maintenance efficiency increased by 50%.
- Energy-saving design: The drying drum uses downstream heating combined with a central air guide structure to reduce heat loss, increase the heating speed by 20% compared to traditional equipment, and reduce energy consumption.
Macroad Hot Mix Asphalt Plant Parameters
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Output(t/h) | 40 | 60 | 80 | 100 | 120 | 160 | 200 | 240 | 320 |
| Cold Aggregate Feeding System | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 5×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Hopper Capacity(m) | 4*4.5 | 4*6.5 | 4*7.5 | 4*7.5 | 5*7.5 | 5*12 | 5*12 | 5*12 | 6*15 |
| Collect Belt Capacity(t/h) | 60 | 80 | 100 | 120 | 140 | 200 | 220 | 280 | 360 |
| Dryer Size(m) | φ1.2*5.2 | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ2.2*9 | φ2.6*9 | φ2.6*9.5 | φ2.8*10.2 |
| Dryer Capacity (t/h) | 60 | 80 | 100 | 120 | 140 | 180 | 240 | 260 | 360 |
| Fuel Max Consumption(kg/h) | 300 | 450 | 550 | 700 | 950 | 1200 | 1400 | 1700 | 2250 |
| Vibrating Screen(Layer) | 4 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 6 |
| Aggregate Metering hopper(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Mineral Flour Metering hopper (kg) | 120 | 150 | 200 | 200 | 300 | 300 | 320 | 600 | 700 |
| Bitumen Metering hopper (kg) | 100 | 120 | 150 | 150 | 250 | 250 | 250 | 480 | 500 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 |
| Dust filter (Bag dust filter) | |||||||||
| Filter Area(m2) | 230 | 300 | 420 | 480 | 550 | 650 | 700 | 1050 | 1350 |
| Draught Fan(kw) | 22 | 30 | 45 | 55 | 90 | 110 | 2*75 | 2*90 | 2*110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 |
|---|---|---|---|---|---|
| Output (t/h) | 60 | 80 | 100 | 120 | 160 |
| Hopper Capacity(m) | 4*6.5 | 4*7.5 | 4*7.5 | 4*7.5 | 5*8 |
| Collect Belt Capacity (t/h) | 80 | 100 | 120 | 140 | 180 |
| Dryer Size(m) | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ1.9*9 |
| Dryer Capacity(t/h) | 80 | 100 | 120 | 140 | 180 |
| Fuel Max Consumption(kg/h) | 450 | 550 | 700 | 950 | 1200 |
| Mixing Tower（kW） | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Vibrating Screen (Layer) | 4 | 4 | 4 | 4 | 4 |
| Aggregate Metering hopper(kg) | 800 | 1000 | 1300 | 1500 | 2000 |
| Mineral Flour Metering hopper(kg) | 150 | 200 | 200 | 300 | 300 |
| Bitumen Metering hopper(kg) | 120 | 150 | 150 | 250 | 250 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 800 | 1200 | 1300 | 1700 | 2200 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 |
| Filter Area(m2) | 370 | 420 | 480 | 510 | 620 |
| Draught Fan (kw) | 30 | 45 | 55 | 90 | 110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
| Total power(kw) | 200 | 300 | 350 | 380 | 490 |
| Model | ALT20 | ALT40 | ALT60 | ALT80 | ALT100 |
|---|---|---|---|---|---|
| Output (t/h) | 20 | 40 | 60 | 80 | 100 |
| Power Fuel Oil(kw) | 34 | 65 | 105 | 135 | 170 |
| Power Burning Coal (kw) | 40 | 75 | 120 | 165 | 200 |
| Cold Aggregate Feeding System | 3.5m3*1 | 4m3*4 | 4m3*4 | 6.5m3*4 | 6.5m3*4 |
| Finihnsed Asphalt Storage Bin (t) | 3 | 3 | 7 | 7 | 9 |
| Asphalt Temperature (℃) | 120-180 | 120-180 | 120-180 | 120-180 | 120-180 |
| Fuel Consumption Fuel Ol (kg/t) | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 |
| Fuel Consumption Buning Coal(kg/t) | 13-15 | 13-15 | 13-15 | 13-15 | 13-15 |
| Asphalt Tank (t) | 10 | 20 | 30 | 30 | 35 |
| Control Room(m) | 2.2 | 2.2 | 3 | 3 | 3.5 |
| Option: Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter | Bag Dust Filter |
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 |
|---|---|---|---|---|---|
| Output (t/h) | 20 | 40 | 60 | 80 | 100 |
| Power Fuel Oil(kw) | 34 | 65 | 105 | 135 | 170 |
| Power Burning Coal (kw) | 40 | 75 | 120 | 165 | 200 |
| Cold Aggregate Feeding System | 3.5m3*1 | 4m3*4 | 4m3*4 | 6.5m3*4 | 6.5m3*4 |
| Finihnsed Asphalt Storage Bin (t) | 2 | 2.5 | 4.5 | 5 | 7 |
| Asphalt Temperature (℃) | 120-180 | 120-180 | 120-180 | 120-180 | 120-180 |
| Fuel Consumption Fuel Ol (kg/t) | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 | 5-7.5 |
| Fuel Consumption Buning Coal(kg/t) | 13-15 | 13-15 | 13-15 | 13-15 | 13-15 |
| Asphalt Tank (t) | 10 | 20 | 30 | 30 | 35 |
| Control Room(m) | 2.2 | 2.2 | 3 | 3 | 3.5 |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
Core Advantages of Macroad Asphalt Hot Mix Plant
Intelligent Control, Cost Reduction and Efficiency Increase
- One-key start-stop system integrated with the AI algorithm automatically optimizes the mixing parameters, reducing manual intervention.
- 50 operations are combined into one-key control, and a novice can operate independently within 3 days, reducing the labor cost by 40%. This helps in reducing the overall cost of hot mix plant.
Multi-mode Operation, Zero Downtime Guarantee
- Three operation modes, namely computer remote monitoring, touch screen visual operation, and physical button emergency control, can be freely switched. In case of sudden failures, the backup mode can be switched within 10 seconds to ensure production continuity.
- It is suitable for the habits of different operators, ensuring the continuous operation of the hot mix asphalt equipment.
Internet of Things Operation and Maintenance, Risk Prediction
- It can monitor more than 20 core data in real time, such as the drum temperature, mixing shaft load, and asphalt flow rate.
- The system automatically generates a maintenance plan, with a fault warning accuracy rate of 95%, reducing the equipment downtime rate by 60%. This is beneficial for the long-term operation of the central hot mix plant.
The Trusted Choice in the Industry
It serves the top infrastructure construction enterprises among the global Fortune 500. The products are exported to more than 80 countries and regions, covering many key markets such as Southeast Asia, Africa, and South America. As a hot mix plant manufacturer and asphalt plant supplier, Macroad has left reliable footprints in landmark projects around the world and has won wide recognition in the international market with its excellent quality.
Full-cycle Service, Worry-free Delivery
Pre-sales: Tailor-made, Avoid Project Risks
- Free project diagnosis: The engineer team conducts on-site inspections or remote evaluations of project requirements, and provides a feasibility analysis report by combining factors such as terrain, construction period, and environmental protection standards.
- 3D simulation model selection: Use BIM technology to simulate the equipment installation and production process, intuitively display the production capacity matching degree, site utilization rate, and energy consumption data of different models, and help customers make accurate decisions.
- Cost transparency: Provide a full-cycle cost estimate including equipment procurement, transportation, installation, and maintenance, avoiding hidden expenses and helping with reasonable budget planning. This is important when considering the hot mix plant price
During-sales: Efficient Implementation, Rapid Production Start
- Global installation guidance: The professional technical team provides real-time technical guidance, follows the standardized installation process, and helps customers complete the equipment debugging and performance testing within 72 hours.
- Dual-track operation training: Theoretical courses explain the equipment principles and safety regulations, and practical operation drills cover core skills such as parameter setting and fault troubleshooting. Multilingual operation manuals and video tutorials are provided simultaneously.
- Data migration support: Assist customers in seamlessly importing historical production data into the new equipment system, retaining recipe parameters and operation habits, and reducing the loss during the running-in period.
After-sales: All-time Protection, No Worries
- 24-hour global response: Establish a 7×24-hour multilingual customer service center, and quickly respond to equipment failures and technical consultations through telephone and online platforms.
- 72-hour spare parts delivery: Relying on 8 major spare parts warehousing centers around the world, core components (such as drum linings and burner nozzles) can be air freighted to any project site in the world within 72 hours.
- Preventive maintenance: Automatically generate equipment maintenance plans based on the data of the Internet of Things. Technicians conduct regular on-site in-depth inspections and replace vulnerable parts in advance, extending the equipment life by 30%.
- Full-life cycle upgrade: According to the changes in industry standards and technological iterations, provide services such as environmental protection transformation of the combustion system and intelligent module upgrade to ensure that the equipment performance is always leading.
Selection Guide: Three Steps to Match Your Asphalt Hot Mix Plant
Step 1: Identify the project type
- Asphalt quality priority – Strict performance requirements: Highways, airport runways, heavy-duty municipal trunk roads, and other projects that require extremely high durability and rutting resistance of the mixture.
- Stable and continuous feeding type – large-scale continuous production scenario:Projects such as urban ring roads and rural roads that require 24-hour continuous feeding and have low requirements for asphalt quality.
Step 2: Evaluate the Site Conditions
- Construction within the city: Pay attention to the environmental protection indicators of the equipment and the quality requirements of asphalt. You may also want to know if there is a hot mix plant near me that meets the requirements.
- Construction in remote areas: Choose equipment with self-generation and suitable for a variety of fuels. A mobile hot mix plant or portable hot mix plant can be a good option.
- Extremely cold and hot areas: The equipment has cold-resistant configuration or high-temperature corrosion-resistant configuration
Step 3: Balance the Budget and Performance
- Economical solution: Choose basic equipment to reduce the initial investment cost of the equipment, such as investing in a fixed hot mix batching plant. You need to consider the price of hot mix plant.
- High-performance solution: The mobile hot mix asphalt plant model is equipped with an intelligent operation and maintenance system, which can save 30% of the operation cost in the long term and reduce the equipment transfer cost.
Price Range Reference of Asphalt Hot Mix Plant
As for the asphalt plant price, here is a price list for you to reference:
ALQ40-ALQ80: $220,000-$370,000
ALQ100-ALQ160: $420,000-$560,000
ALYT20-ALYT120: $60,000-$200,000
ALT60-ALT320: $120,000-$1,220,000
Whether you are a large-scale engineering contractor seeking high-volume equipment or a rural road construction team that needs a flexible mobile solution, Macroad can provide you with a full life cycle solution that integrates equipment, technology, and operation and maintenance. We not only provide hot mix asphalt mixing plants with excellent performance, but also ensure the efficient operation of each equipment with a professional service team and a global after-sales network. Contact Macroad now to get exclusive quotes and customized construction solutions, and let world-class road construction standards help you with every project!