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Is it true that buying a large one is worse than a mini asphalt plant?
For large infrastructure projects, this might not be a problem. However, when dealing with small-scale projects, scattered construction sites, or temporary projects with tight deadlines, the high cost and low flexibility of large equipment can become a burden.
This is why more and more construction companies are re-evaluating the option of mini asphalt mixing plants. With lower investment, faster deployment, and more flexible application, they are becoming a more cost-effective solution.
Mini Asphalt Plants Function In Different Areas
Scenarios are merely advantages on paper; real-world projects are the true test. From small-scale road construction to remote site applications, mini asphalt plants demonstrate their unique value in every case, showcasing their flexibility, efficiency, and low cost.
Flexible & Cost-Effective — ALT40 Project for Rural Roads in Fiji
- Project Challenge: The rural road sections in Fiji were scattered with narrow road widths and limited budget, requiring a cost-effective solution without compromising quality.
- Equipment Highlights: ALT40 stands out for its compact design, high-precision weighing system, and consistent mixing quality, enabling fast installation and operation even in limited space.
- Final Outcome: The project was completed smoothly, with stable road paving quality, reducing construction costs by approximately 20% and significantly enhancing cost efficiency.
Effortless Multi-Site Operations — ALYT40 Temporary Project in Bosnia
- Project Challenge: Multiple construction sites with tight deadlines required equipment that could be quickly dismantled and transported.
- Equipment Highlights: ALYT40’s modular design and fast relocation system enabled seamless operations across multiple sites.
- Final Outcome: Construction efficiency increased by about 30%, with each site quickly operational to meet the tight project schedule.
High-Standard Construction — ALQ60 Industrial Park Project in Kazakhstan
- Project Challenge: The industrial park required high road smoothness and durability, with limited space, demanding both quality and compact equipment.
- Equipment Highlights: ALQ60 provided precise weighing and efficient mixing systems, maintaining road construction standards even in limited space.
- Final Outcome: The park’s roads were paved successfully, meeting design standards, and the equipment’s flexibility ensured uninterrupted construction.
Speed is Key — Asphalt Mixer Machine for Emergency Repairs in the Philippines
- Project Challenge: Sudden road damage required rapid output and immediate construction; traditional large-scale equipment could not respond quickly.
- Equipment Highlights: The compact asphalt mixer machine offered rapid output and high mobility, completing temporary construction tasks in minimal time.
- Final Outcome: Emergency repairs were completed within the planned timeframe, restoring road access and significantly improving response speed.
Flexible Selection, Perfect Fit
After reviewing these real-world projects, you might have realized that a mini asphalt mixing plant isn’t just a single piece of equipment, but a complete solution that can flexibly adapt to different construction needs.
Whether you’re pursuing higher cost-effectiveness, frequent site relocation, or have higher requirements for construction quality, different types of asphalt plants have their own more suitable applications. Next, we’ll outline several common equipment types available at Macroad to help you more clearly find the one best suited for your project.
ALQ Series — Stable Output
- Efficient deployment in confined spaces, reducing pre-construction pressure: The compact design integrates the full production process within a limited footprint, enabling fast on-site setup without complex preparation.
- Batch production ensures stable quality control in small-scale projects: Even with lower output, each batch is independently controlled, maintaining consistent mix quality and meeting strict construction standards.
- Reliable operation for long-duration, small-scale projects: Designed for extended use without frequent relocation, the ALQ series asphalt batch mix plant provides stable, continuous production with minimal fluctuation.
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Output(t/h) | 40 | 60 | 80 | 100 | 120 | 160 | 200 | 240 | 320 |
| Cold Aggregate Feeding System | 4×4.5m³ | 4×6.5m³ | 4×8m³ | 4×8m³ | 5×9m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Hopper Capacity(m³) | 4*4.5 | 4*6.5 | 4*8 | 4*8 | 5*9 | 5*12 | 5*12 | 5*12 | 6*15 |
| Collect Belt Capacity(t/h) | 60 | 80 | 100 | 120 | 140 | 200 | 220 | 280 | 360 |
| Dryer Size(m) | φ1.2*5.2 | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 | φ2.2*9 | φ2.6*9 | φ2.6*9.5 | φ2.8*10.2 |
| Dryer Capacity (t/h) | 60 | 80 | 100 | 120 | 140 | 180 | 240 | 260 | 360 |
| Fuel Max Consumption(kg/h) | 300 | 450 | 550 | 700 | 950 | 1200 | 1400 | 1700 | 2250 |
| Vibrating Screen(Layer) | 4 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 6 |
| Aggregate Metering hopper(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Mineral Flour Metering hopper (kg) | 120 | 150 | 200 | 200 | 300 | 300 | 320 | 600 | 700 |
| Bitumen Metering hopper (kg) | 100 | 120 | 150 | 150 | 250 | 250 | 250 | 480 | 500 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 500 | 800 | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 |
| Cycle Time(s) | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 | 45 |
| Dust filter (Bag dust filter) | |||||||||
| Filter Area(m2) | 230 | 300 | 420 | 480 | 550 | 650 | 700 | 1050 | 1350 |
| Draught Fan(kw) | 22 | 30 | 45 | 55 | 90 | 110 | 2*75 | 2*90 | 2*110 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 | 140-180 |
ALYQ Series — Convenient Relocation
- Flexible relocation across sites to maximize equipment utilization: The lightweight, modular design enables quick transfer between projects without heavy-lift cranes, keeping equipment aligned with project needs.
- Mobility without compromising production precision: Retaining a batch-type structure, the ALYQ ensures accurate mix ratios and consistent quality across different job sites.
- Lower setup costs and improved project efficiency: By eliminating complex civil foundations, the mobile asphalt batch mix plant reduces fixed investment, making it ideal for short-term, emergency, and maintenance projects.
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 |
|---|---|---|---|---|
| Output (t/h) | 60 | 80 | 100 | 120 |
| Hopper Capacity(m³) | 4*6.5 | 4*7.5 | 4*7.5 | 4*7.5 |
| Collect Belt Capacity (t/h) | 80 | 100 | 120 | 140 |
| Dryer Size(m) | φ1.5*6 | φ1.5*6.7 | φ1.65*7 | φ1.8*8 |
| Dryer Capacity(t/h) | 80 | 100 | 120 | 140 |
| Fuel Max Consumption(kg/h) | 450 | 550 | 700 | 950 |
| Mixing Tower（kW） | 54 | 63.5 | 104.5 | 125 |
| Vibrating Screen (Layer) | 4 | 4 | 4 | 4 |
| Aggregate Metering hopper(kg) | 800 | 1000 | 1300 | 1500 |
| Mineral Flour Metering hopper(kg) | 150 | 200 | 200 | 300 |
| Bitumen Metering hopper(kg) | 120 | 150 | 150 | 250 |
| Weighing accuracy | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% | aggregate:±0.5% Mineral Flour:±0.25% Bitumen:±0.25% |
| Mixer Capacity(kg) | 800 | 1200 | 1300 | 1700 |
| Cycle Time(s) | 45 | 45 | 45 | 45 |
| Filter Area(m2) | 370 | 420 | 480 | 510 |
| Draught Fan (kw) | 30 | 45 | 55 | 90 |
| Asphalt Temperature (⊥) | 140-180 | 140-180 | 140-180 | 140-180 |
| Total power(kw) | 200 | 300 | 350 | 380 |